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Old October 14th, 2010, 21:19   #12
Jugglez
 
Join Date: Feb 2005
Location: Swimming in a pool of Xpresspost receipts.... Toronto - 400/401
You'll need a bore-up piston head to replace the broken one, a standard piston head will just leak a ton of air since it's not wide enough for the bore-up cylinder.

Have you actually checked the sector gear engagement with the piston teeth? Removing some material off the third tooth as well is not unheard of.

Also another thing to try, put the compression parts and gearset in, leave the spring and spring guide out and close the 2 halves up, move the piston back and forth with your finger, make sure it can move freely without obstruction. Piston rails in the shell are sometimes a little beefy and causes the piston to jam.

You have access to any bigger/juicier batteries (like a Lipo) you can test with? I'm thinking these mini batteries are holding you back.

And +1 on switching to deans.
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